Water and Wastewater Treatment Projects >Warrnambool Water Treatment Plant UV Upgrade

Warrnambool Water Treatment Plant UV Upgrade

Victoria, Australia

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Aerial image of Warrnambool Water Treatment Plant and surrounding treatment infrastructure
Project Overview

UV Disinfection Upgrade for Warrnambool Water Treatment Plant

Wannon Water required a new UV disinfection system at the Warrnambool Water Treatment Plant to support future Health-Based Target (HBT) compliance and improve resilience against seasonal taste and odour events. The upgrade needed to deliver validated Cryptosporidium reduction with minimal hydraulic impact while allowing future advanced oxidation treatment.

FILTEC supplied and commissioned a TrojanUVFlex UV disinfection system that meets current compliance requirements while enabling future UV advanced oxidation. The compact, low-headloss solution provides long-term operational flexibility and water quality resilience.

The Challenge

HBT Compliance and Future AOX Treatment Capability

The existing treatment strategy required enhancement to support future protozoa compliance and improve resilience to changing raw water conditions. The upgrade therefore required:

  • Validated 2.5-log Cryptosporidium reduction

  • Extremely low reactor headloss

  • Compact installation within existing infrastructure

  • Upgrade pathway to UV advanced oxidation

  • Long-term operational reliability and service support

The solution needed to balance immediate compliance with future flexibility for taste and odour treatment without major new infrastructure.

Elevated aerial view of Warrnambool Water Treatment Plant process infrastructure and storage basins
The Solution

TrojanUVFlex UV Disinfection System Design

FILTEC supplied and commissioned a duty/standby TrojanUVFlex UV disinfection system comprising of two DN900 Flex 100 reactors, each fitted with 16 Solo Lamps. The system delivers validated 2.5-log Cryptosporidium reduction with headloss of 66 mm at 555 L/s - well below the <500 mm project specs.

The treatment system includes:

  • TrojanUVFlex DN900 UV reactors

  • Duty/standby UV configuration

  • Automated UV monitoring and control

  • Low-headloss reactor design

  • Expandable configuration for future AOX capability

The compact, energy-efficient design reduces operational and maintenance requirements while supporting future advanced oxidation upgrades.

UV Advanced Oxidation Upgrade Pathway

The TrojanUVFlex system was chosen for validated UV disinfection performance and future UV Advanced Oxidation capability for taste and odour treatment.

  • Expandable reactor capacity to 64 lamps

  • Provision for hydrogen peroxide dosing

  • Compatibility with chlorine quenching

  • AOX scalability using existing reactor infrastructure

  • Flexible response to seasonal water quality events

This staged approach provides Wannon Water with a practical pathway to future advanced oxidation treatment without requiring major new UV infrastructure.

Commissioning, Servicing and Long-Term Support

FILTEC commissioned and validated the UV disinfection system to verify treatment performance and integration, including:

  • UV reactor commissioning and validation

  • Performance verification testing

  • Control system integration

  • Routine maintenance and inspections

  • Lamp and quartz sleeve replacement

FILTEC continues to support the Warrnambool Water Treatment Plant through its Victorian-based UV service team, providing reactor inspections, sleeve cleaning, lamp replacement, wiper maintenance and UV performance verification.

The Result

A Future-Ready UV Treatment Solution for Warrnambool

The upgraded Warrnambool Water Treatment Plant now delivers:

  • Validated 2.5-log Cryptosporidium compliance

  • Low-headloss UV disinfection

  • Future-ready UV advanced oxidation capability

  • Taste and odour resilience

  • Local UV servicing

By combining validated TrojanUVFlex UV disinfection with scalable AOX-ready infrastructure, FILTEC delivered a treatment upgrade supporting compliance and long-term water quality resilience for Wannon Water.

FILTEC technician performing maintenance on TrojanUVFlex UV reactor at Warrnambool Water Treatment Plant

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